Pallet Manufacturing

Custom and standard pallet manufacturing from new lumber. Producing pallets to exact specifications for any industry, from GMA standard 48x40 to custom sizes for specialized applications.

What Is Pallet Manufacturing?

Pallet manufacturing is the process of building new pallets from raw lumber. Manufacturers take rough-sawn or surfaced lumber, cut it to precise dimensions, and assemble it into pallets using pneumatic nailing equipment or automated assembly lines. Modern pallet manufacturing facilities can produce thousands of pallets per day, with high-speed lines capable of assembling a pallet every 15-30 seconds.

Manufacturing Process

The manufacturing process begins with lumber procurement. Most pallet manufacturers source softwood lumber (southern yellow pine, spruce-pine-fir) for standard applications, while hardwood (oak, maple) is used for heavy-duty pallets. The lumber is inspected for defects, cut to length, and fed into assembly jigs where deck boards are nailed to stringers or blocks.

Quality Standards

Quality pallet manufacturing follows established standards including NWPCA grading guidelines, ASTM D1185 for pallet testing, and ISO 6780 for international size standards. Manufacturers serving export markets must also maintain ISPM-15 certification with approved heat treatment facilities.

Process

1

Lumber procurement and inspection

2

Cutting to specification

3

Assembly using automated or manual nailing

4

Quality inspection and grading

5

Heat treatment if required (ISPM-15)

6

Marking, stacking, and delivery

Benefits

  • + Exact specifications met
  • + Consistent quality and dimensions
  • + ISPM-15 certification available
  • + High volume capacity
  • + Custom sizes and designs
  • + New lumber ensures maximum load capacity

Considerations

  • ! Higher cost than recycled alternatives
  • ! Lead time for custom orders
  • ! Lumber price volatility affects pricing
  • ! Minimum order quantities may apply